FUSED QUARTZ
Quartz Wafer Boat
Precision-machined fused quartz wafer boats for horizontal and vertical diffusion furnaces — 25-slot standard and custom slot count for 4" to 12" wafers.
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Quartz Wafer Boats
Wafer boats hold silicon wafers vertically during thermal processing in horizontal furnaces, or horizontally in vertical furnace designs. The boat’s dimensional accuracy controls wafer-to-wafer spacing, gas flow uniformity, and contamination levels throughout the batch process.
Standard Specifications
Horizontal Boat (Standard Slot Configuration)
| Wafer Size | Slots (Standard) | Slot Pitch | Overall Length | Height | Material |
|---|---|---|---|---|---|
| 4” (100 mm) | 25 | 4.76 mm | 130 mm | 130 mm | Grade 1 |
| 6” (150 mm) | 25 | 6.35 mm | 175 mm | 180 mm | Grade 1 |
| 8” (200 mm) | 25 | 7.62 mm | 215 mm | 230 mm | Grade 1/2 |
| 12” (300 mm) | 25 | 9.52 mm | 265 mm | 335 mm | Grade 2 |
Custom slot counts (13, 26, 50, 100) and pitches available on request.
Vertical Boat (for Vertical Furnaces)
Vertical boats use a tube-and-rod construction with precision-slotted rings at defined pitch.
| Wafer Size | Standard Slots | Slot Pitch | Overall Height |
|---|---|---|---|
| 8” (200 mm) | 100 | 4.76 mm | 520 mm |
| 12” (300 mm) | 100 | 7.62 mm | 820 mm |
Slot Geometry
The slot geometry must accommodate wafer thickness variation and prevent sticking while maintaining a near-vertical seating angle for uniform gas exposure.
| Feature | Standard | Tight-Tolerance |
|---|---|---|
| Slot width | Wafer thickness + 0.3 mm | Wafer thickness + 0.15 mm |
| Slot depth | 5–8 mm | 5–8 mm |
| Seating angle | 88° ± 1° | 88° ± 0.5° |
| Slot pitch | ±0.2 mm | ±0.1 mm |
| Slot parallelism | < 0.2 mm | < 0.1 mm |
Material Selection
- Grade 1 (Natural fused quartz): Suitable for all processes up to 1150°C where < 20 ppm metal contamination is acceptable
- Grade 2 (Synthetic fused silica): Required for processes where trace metal contamination at ppb level is critical — LPCVD gate oxide, ultra-high-purity diffusion
Accessories
Quartz wafer boats are typically used with:
- Quartz push rods — for loading/unloading boats from furnace tubes
- Quartz baffles — gas flow conditioning at boat ends
- Quartz cantilever paddles — for large-diameter wafer handling